{"id":10513,"date":"2026-01-12T12:54:47","date_gmt":"2026-01-12T12:54:47","guid":{"rendered":"https:\/\/www.martinsdelima.com\/experiences-industry-reports\/"},"modified":"2026-02-08T18:46:07","modified_gmt":"2026-02-08T18:46:07","slug":"experiences-industry-reports","status":"publish","type":"page","link":"https:\/\/www.martinsdelima.com\/en\/experiences-industry-reports\/","title":{"rendered":"Experiences Industry Reports"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"10513\" class=\"elementor elementor-10513 elementor-8854\" data-elementor-post-type=\"page\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-5861a17 elementor-section-full_width elementor-section-stretched elementor-section-height-min-height elementor-section-height-default elementor-section-items-middle\" data-id=\"5861a17\" data-element_type=\"section\" data-settings=\"{&quot;stretch_section&quot;:&quot;section-stretched&quot;,&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t\t<div class=\"elementor-background-overlay\"><\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-ea42bdb\" data-id=\"ea42bdb\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-8924fce elementor-widget elementor-widget-heading\" data-id=\"8924fce\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\"><b>Experiences<\/b><br><b>Industry and Engineering<\/b><br>Identification of critical failures in a plant and technical roadmap for its recovery<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-9dff6a0 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"9dff6a0\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-c3e38d1\" data-id=\"c3e38d1\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-78fa56c elementor-widget elementor-widget-text-editor\" data-id=\"78fa56c\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h6>The case focused on an industrial plant designed to <strong>valorize Recovered Solid Fuel (RSF)<\/strong> using <strong>pyrolysis technology<\/strong>, with a complete process that included <strong>reception and feeding<\/strong>, <strong>pyrolytic reactors<\/strong>, <strong>condensation<\/strong>, and <strong>solid processing<\/strong>. The problem was that, despite the design and investment made, the facility <strong>never effectively produced<\/strong>, which required a rigorous analysis to determine whether the origin was in the <strong>project<\/strong>, in the <strong>execution<\/strong>, or in both. <\/h6><h6>martinsdelima approached the assignment as a work of <strong>forensic engineering<\/strong>: an independent technical opinion aimed at <strong>identifying root causes<\/strong>, separating symptoms from structural failures, and converting a complex situation into a <strong>technical, verifiable, and defensible<\/strong> account. To this end, the report was structured from the outset around the key elements of the case: review of the <strong>process and design<\/strong>, identification of <strong>deficiencies by systems, safety assessment<\/strong>, and a <strong>final synthesis<\/strong> that would allow decisions to be made on a solid technical basis. <\/h6><h6>A particularly critical point was the <strong>characterization of the raw material (RSF)<\/strong> and its engineering consequences. The report includes laboratory analyses (including reference to analytical standards) and how an incorrect characterization leads to erroneous technical decisions: <strong>unfeasible humidity specifications<\/strong>, specification errors, and direct effects on operation, such as <strong>deficient feeding<\/strong>, <strong>insufficient power in burners<\/strong>, <strong>incomplete pyrolysis<\/strong>, and <strong>blockages at the reactor outlet<\/strong>, among others. <\/h6><h6>From there, the report goes into engineering detail by subsystems and documents a set of design and commissioning deficiencies that, as a whole, explain the lack of performance: <strong>furnace defects<\/strong>, anomalous behavior in <strong>safety valves<\/strong>, problems in the <strong>gas compression system<\/strong>, <strong>flare<\/strong> deficiencies (capacity and safety), and failures in <strong>LPG storage<\/strong> (vaporization capacity and dimensioning). In addition, incidents specific to automation and instrumentation engineering are identified: <strong>erroneous PLC installation<\/strong>, vulnerabilities in communications (e.g., <strong>fiber optic ring exposed to overheating<\/strong>), and mechanical design aspects such as the <strong>choice of horizontal tanks for settling<\/strong> when the appropriate solution required a different approach.  <\/h6><h6>The work was not limited to describing failures: <strong>industrial safety<\/strong> was evaluated with a focus on operational and integrity risks, identifying scenarios such as <strong>explosion hazard due to poorly designed relief systems<\/strong>, <strong>emergency lighting<\/strong> problems due to circuit design errors, and risks associated with key equipment (compression\/flare\/condensation). And, to close the expert circle, the report incorporates a <strong>comparison between the original plant and the current plant<\/strong> (plans and configuration), which allows explaining precisely what was changed, why, and with what technical objective. <\/h6><h6>The \u201cexcellent resolution\u201d came from an unusual combination: <strong>technical depth<\/strong>, <strong>clear structure<\/strong>, and solution orientation. The report identifies the failures by families (<strong>process, mechanics, safety, automation, and instrumentation<\/strong>), and for each block includes the analysis of the error and its <strong>remediation<\/strong> as an engineering roadmap (for example, in furnace, valves, compression, flare, LPG, PLC, or settling tanks). In practice, this made it possible to transform a technical-industrial conflict into a complete and actionable diagnosis, with robust conclusions to support a position with <strong>maximum technical credibility<\/strong>.  <\/h6>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>ExperiencesIndustry and EngineeringIdentification of critical failures in a plant and technical roadmap for its recovery The case focused on an industrial plant designed to valorize Recovered Solid Fuel (RSF) using pyrolysis technology, with a complete process that included reception and feeding, pyrolytic reactors, condensation, and solid processing. The problem was [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-templates\/template-pagebuilder-full-width.php","meta":{"footnotes":""},"class_list":["post-10513","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Experiences Industry Reports - Martinsdelima<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.martinsdelima.com\/en\/experiences-industry-reports\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Experiences Industry Reports - Martinsdelima\" \/>\n<meta property=\"og:description\" content=\"ExperiencesIndustry and EngineeringIdentification of critical failures in a plant and technical roadmap for its recovery The case focused on an industrial plant designed to valorize Recovered Solid Fuel (RSF) using pyrolysis technology, with a complete process that included reception and feeding, pyrolytic reactors, condensation, and solid processing. 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